The cost of a CNC crash
₹5–50 Lakhs
Per crash. Per machine. That's spindle damage, scrapped parts, delivery penalties, and lost production hours. NCSIMUL eliminates this risk with virtual CNC machining.
What NCSIMUL Does
G-Code Verification
Validate your actual post-processed G-code — syntax checking, logic verification, tool path analysis, and machine-specific validation. Catches errors that CAM simulation misses.
Collision Detection
Full 3D collision checking between tool, holder, fixture, part, and machine structure. Detects near-misses and travel limit violations before they become expensive crashes.
3D Machine Simulation
Virtual replicas of your exact CNC machines with accurate kinematics. See exactly how the machine will move — including axis limits, tool changes, and rapid traversals.
Cycle Time Analysis
Accurate cycle time prediction including tool changes, rapids, and feed moves. Identify bottlenecks and optimise cutting strategies before tying up the real machine.
Machine Library
Extensive pre-built machine database covering major manufacturers. Custom machine models for specialised equipment. Your virtual shop floor matches your real one.
Machine Compatibility
Machine Types
- 3-axis mills
- 4 & 5-axis mills
- Mill-turn centres
- Swiss-type machines
- Turning centres
- Wire EDM
CNC Controls
Where NCSIMUL Fits
NCSIMUL verifies the post-processed G-code — the actual program your machine will execute.
When Do You Need NCSIMUL?
If any of these apply, a single prevented crash pays for the software.
Machine hour rate
Every hour of unplanned downtime costs this much or more
Part value
Scrapping a high-value part due to a program error
Spindle replacement
A single crash can destroy a spindle, holder, or fixture
Delivery penalties
Late delivery due to machine damage and repair downtime
Frequently Asked Questions
NCSIMUL pricing depends on licence type (node-locked or network), number of machines in the library, and modules selected. Contact us for a quote — we provide India-specific pricing.
NCSIMUL has an extensive machine library covering major CNC manufacturers. For machines not in the standard library, we can create custom virtual machine models that match your exact equipment.
Yes. NCSIMUL verifies the post-processed G-code, not the CAM toolpath. It works with G-code generated by any CAM system — EDGECAM, ESPRIT, Mastercam, Fusion 360, and others.
NCSIMUL uses the actual G-code and a kinematic model of your machine. Simulation accuracy matches real machine behaviour. It detects collisions, axis overtravel, and program errors that CAM-level simulation cannot.
NCSIMUL catches program-related errors — collisions, overtravel, incorrect tool data, and logic errors in G-code. It cannot prevent operator errors like wrong fixture placement or incorrect tool loading. It dramatically reduces crash risk but is not a substitute for trained operators.
Protect Your CNC Investment
See NCSIMUL simulate your actual machines and G-code. Our engineers will set up a demo with your specific equipment.